Selecting the right screw for your application can be a
challenging and time consuming endeavor. The PS&E Design Team
makes it easy. Our Engineering and Design Teams have a combined
150+ years of hands-on experience in solving simple to complex molding
problems. Although every molding project has unique variables, chances
are that our engineers have solved similar issues in the past. Whether you are looking to speed up cycle times, increase melt
quality and consistency, achieve a more homogenous melt, or enhance
material quality by reducing over shearing or long residence times, PS&E
can provide a custom design screw to solve even the most difficult
problems.
Our Commitment
Nothing is more important than getting it right the first
time. That's why our Design Team will do whatever it takes to
custom design the best screw, barrel, or complete injection unit to
match your specific application. We take pride in the ability to make
any screw. Our experienced Design Team is dedicated to providing
exceptional design and technical support to keep your molding operations
running efficiently. When you need assistance, we're here to make
your job easier. Let us know your specific needs and we can custom
design a screw to fit your specific application. For quicker
response, use the quickQuote link below.
Quality Craftsmanship
All PS&E custom design screws are manufactured from the
highest-quality materials to withstand the stringent demands your
operations require. Our screws represent the finest workmanship in the
industry. Each custom designed screw is precisely manufactured to
your specifications using the latest technology and quality inspected to
ensure optimum performance. We inspect every screw for accurate
gauging of all dimensions and evaluate the screw's appearance and
performance requirements by performing quality checks to verify:
- Material Composition
- Hardness Testing
- Mechanical Dimensions
- Straightness
- Welding
- Surface Finish
Production Capabilities
We can manufacture any screw from 1/2" (12mm) to
10" (254mm) ID up to 25' in length.
Our screws are available in a variety of tool steels to meet your
specific requirements.
BASE MATERIALS
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4140 Alloy Steel
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Nitralloy 135m
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H-113 Tool Steel
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D-2 Tool Steel
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CPM - 9V
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CPM - 10V
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CPM - 420V
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17-4 Stainless
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Cru-Wear
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Other choice tool steels
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FLITE HARD FACINGS
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Stellite #6
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Stellite #12
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Colmonoy #56
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Colmonoy #57
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Colmonoy #83
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Colmonoy #88
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SURFACE HARDENINGS
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Plastic Materials
Custom Design Screws are available for use with the following
materials.
ABBREV
|
|
POLYMER |
ABS |
|
acrylonitrile-butadiene-styrene |
ASA |
|
acrylate-styrene-acrylonitrile |
ATH |
|
aluminum trihydrate |
BDS |
|
butadiene-styrene block copolymer |
BMC |
|
bulk molding compound |
BOPP |
|
biaxially oriented polypropylene |
BR |
|
butadiene rubber |
CA |
|
cellulose acetate |
CAB |
|
cellulose acetate-butyrate |
CAP |
|
cellulose acetate propionate |
CE |
|
cellulose |
CMC |
|
carboxymethyl cellulose |
CN |
|
cellulose nitrate |
CP |
|
cellulose propionate |
CSM |
|
chlorosulphonated polyethylene |
DMC |
|
dough molding compound |
TPX |
|
polymethyl pentene copolymer |
UHMWPE |
|
ultra high molecular weight PE |
VCM |
|
vinyl chloride monomer |
ECTFE |
|
ethylene chlorotrifluoro ethylene |
EPDM |
|
ethylene-propylene-diene monomer |
EPM |
|
ethylene-propylene rubber |
EPR |
|
ethylene-propylene rubber |
|
ABBREV
|
|
POLYMER |
EPS |
|
expanded polystyrene |
EVOH |
|
ethylene vinyl acetate |
FEP |
|
fluorinated ethylene-propylene |
FRP |
|
fibre reinforced polyester/plastics |
GMT |
|
glass mat thermoplastic |
GPPS |
|
general purpose polystyrene |
GRP |
|
glass reinforced plastic |
HDPE |
|
high density polyethylene |
HEMA |
|
hydroxyethyl metharcylate polymer |
HIPS |
|
high impact polystyrene |
LCP |
|
liquid crystal polymer |
LDPE |
|
low density polyethylene |
LLDPE |
|
linear low density polyethylene |
MBS |
|
methacrylate-butadiene-styrene |
MDPE |
|
medium, density polyethylene |
MF |
|
melamine formaldehyde |
NBR |
|
acrylonitrile butadiene rubber |
OPP |
|
oriented polypropylene |
PA |
|
polyamide = nylon |
PAA |
|
polaryl amide |
PA 6 |
|
nylon 6 |
PA 66 |
|
nylon 66 |
PA 46 |
|
nylon 46 |
|
ABBREV
|
|
POLYMER |
PA610 |
|
nylon 610 |
PA66/610 |
|
nylon 66/610 copolymer |
PA11 |
|
nylon 11 |
PA12 |
|
nylon 12 |
PAI |
|
polyamide imide |
PAN |
|
polyacrylonitrile |
PB |
|
polybutylene |
PBT |
|
polybutylene terephthalate |
PC |
|
polycarbonate |
PE |
|
polyethylene |
PEBA |
|
polyether block amide |
PEEK |
|
polyetheretherketone |
PEEL |
|
polyester elastomer |
PEI |
|
polyester imide |
PEK |
|
polyetherketone |
PES |
|
polyether sulphone |
PETP |
|
polyethylene terephthalate |
PETG |
|
PET copolymer |
PF |
|
phenol formaldehyde |
PFA |
|
perfluoro alkocyl alkane |
PHB |
|
polyhydroxbutyrate |
PI |
|
polyimide |
PIR |
|
polyisocyanurate rigid (foam) |
|
ABBREV |
|
POLYMER |
PMMA |
|
polymethyl methacrylate |
PMP |
|
polymethyl pentene |
POM |
|
polyoxymethylene |
PP |
|
polypropylene |
PPE |
|
polypropylene ether |
PPO |
|
polypropylene sulphide |
PPSS |
|
polypropylene sulphide sulphone |
PS |
|
polystyrene |
PSU |
|
polysulphone |
PTFE |
|
polytetrafluoroethylene |
PTMT |
|
polytetramethylene terephthalate |
PUR |
|
polyurethane |
PVA |
|
polyvinyl acetate |
PVB |
|
polyvinyl butytral |
PVC |
|
polyvinyl chloride |
PVCC |
|
chlorinated polyvinyl chloride |
PVCP |
|
polyvinyl chloride plasticized |
PVCU |
|
polyvinyl chloride unplasticized |
PVDC |
|
polyvinylidene chloride |
|
ABBREV |
|
POLYMER |
PVDF |
|
polyvinylidene fluoride |
PVF |
|
polyvinylfluoride |
PVOH |
|
polyvinyl alcohol |
SAN |
|
styrene acrylonitrile |
SRB |
|
styrene-butadiene-styrene |
SEBS |
|
styrene-ethylene-butadiene-styrene |
SIS |
|
styrene-isoprene-styrene |
SMA |
|
styrene maleic anhyride |
SMC |
|
sheet molding compound |
SRP |
|
self reinforcing polymer |
TPE |
|
thermoplastic elastomer |
TPO |
|
thermoplastic olefin |
TPR |
|
thermoplastic rubber |
TPS |
|
toughened polystyrene |
TPU |
|
thermoplastic polyurethane (rubber) |
TPUR |
|
thermoplastic polyurethane (rubber) |
UF |
|
urea formaldehyde |
VC |
|
vinyl chloride |
XLPE |
|
cross-linked polyethylene |
|
Our Guarantee
PS&E guarantees our barrels and screws to be free of
defective materials and workmanship for 90 days (industry standard).
We also offer extended life warranties on same materials.
Plastication Components
In addition to Custom Design Screws and Barrels, we also
offer Custom Design Screw Tip Assemblies, Nozzle Tips, End Caps, and Tie
Bars. PS&E provides all of the products you need to make your
molding processes run efficiently and cost effectively. Click the
link below to view the complete PS&E
Product Index.
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