COMMON
GRANULATOR PROBLEMS
|
SYMPTOM
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POSSIBLE
PROBLEM
|
CORRECTIVE
ACTION
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|
|
|
Poor
quality regrind - high % of fines
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Dull
Knives
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Sharpen
or replace with new
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Increased
vibration
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Knives
not properly gapped
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Re-gap
knives
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Increased
noise
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Plugged
screen
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Clean
screen
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Rotor
speed is to high
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Change
pulleys and/or motor
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|
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Reduced
throughput
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Dull
knives
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Sharpen
or replace with new
|
|
Knives
not properly gapped
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Re-gap
knives
|
|
Plugged
screen
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Clean
screen
|
|
Rotor
speed is too high
|
Change
pulleys and/or motor
|
|
|
|
Rotor
stalls
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Dull
knives
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Sharpen
or replace with new
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|
Knives
not properly gapped
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Re-gap
knives
|
|
Plugged
screen
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Clean
screen
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Overloading
the machine
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Reduce
the feed rate
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Loose
or worn belts
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Tighten
or replace
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|
|
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Motor
will not start
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Safety
limit switch open
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Check
all limit switches
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|
Blown
fuse or breaker
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Replace
or reset
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|
|
|
Regrind
collection bin overfill
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No
high level indicator
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Install
|
|
High
level indicator broken
|
Replace
|
|
Vacuum
line plugged
|
Check
vacuum evacuation system
|
|
|
|
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ABBE
#000, #00, #0, #1, #2
ALBIS-MAZZA
25/40
ALEXANDERWERK
ROTARY
ALPINE
B40/63
ALPINE-AMERICAN
28/40RO, A32/40RO, 40/63RO, B40/63
ALSTEELE
6X6, 6/8,10X22, 10X17, 10X22, 12X17, 14X22, 10X9, 14X17,
C124, 10X9, 18X10, 9X11, 12X13, 1236, 1337, 11X13, 10X12, 10X13, 2449,
2436, 16X39, 14X26, 14X51, 1225, 12X25, 12X14, 11X19, 12X18, 10X18, 7X18,
9X36, 12X36, 24X36, 8X20, 15X21,1224 HOG, 12X24, 12X48, 13X49, 9X24,
13X25, 1422, 30X48, 6P6
AMACOIL
600
AMACOIL-POLYMER
8X8, GUO808, GU88, AG-88, GU808, AG-1010, HMG1010, 1010-A,
AG/HMG1010, GU1421, GU1427, 1627, GU1415, GK1000, HMG2652
ARP
TWIN SHAFT SHREDDER CS3002
BALL &
JEWELL
M68, M88, M75, HAF6885SC, DK88, M100, 4219M, HAF685SC,
301-3 STD. IDEAL, MD810, M810, M110, 10", MB150, MD812, IAF812P,
HAF812SC, HAF812P, DK812, M200, IAF812D, M812, LB1212, DK1212, MD1212,
BP1212S, MA1212X, 1212SX, MB1212X, 12", GAF812SCSX, CG812SCX, 1014,
MD1216, CG1216SCSX, HAF1216C, M300, DK1216, M816. LB1216, M816, 1216 SPL,
MB520, MB250, 451, CG1620SX, CG1620SCSX, MD1640, M400, M820, MD1620,
NO. 1/2, MD1220, 20", GK10022, NO. 1, AS-24 STEEL, STEELMSTR 24,
M500, KT-1248-X, NO. 1.500 5/SET,NO. 1.500, HD1652, HD1626, MD1626, 2026,
MD1620 5KN ROTOR, CG2026SX, 2-28, 1632, HDB 303SX, 16 x 2.88 x .750,
15.995 x 2.06 x .750
BALL &
JEWELL STERLING
8X12, HAF-812-SCX
BLACKFRIARS
SMALL MILLS
100/80 LARGE MEDIUM HEAVY DUTY, 30/30 MEDIUM DUTY, 40/40
MEDIUM DUTY, 62/60 LARGER MEDIUM HEAVY DUTY, 80/50 MEDIUM, 60/40 MEDIUM
BRABENDER
S10/9GF
BUSS-CONDUX
CS1000-111
CINCINNATI
COLORTRONIC
M103, M200/300
CONAIR
MGK400, MC-32, MGK400.175, 9X10, X H6910, W-450, 8X10,
12X14, 12X24, 721978, 1412, 14X20, 16X24, G1630, G1630-20, G1630-21
CONCORAN,
R.S.
SG-200, SG-500, M8-18, SG-100
CONDUX
CS150/440, CS150/400, CS203/220-3A, CS320/350-4,
CS300/600-11-A, CS50/100 N1, CS300/400, CS450/600-AS, CS300/220-111-A,
CS800/1000-111A, CS300/600-4 WK
CUMBERLAND
CHOPPER, #0, 24M, #.500,184 SPL, 1010 AUGER, 10, 185, 710,
810, 1, 190, 184, #1.500 CHEVRON, 812 ,284, 285, 2 UC, 1013 USE FOR 2KN,
3KN ROTOR, 1212 GRAN, 2KN USE WITH 3KN ROTOR, 1212, 2, 290, 1212 PI, 78,
780, 384, 484 SPL, 484 SPL CHEVRON, 484-3KN, 484 TWINSHEAR, 3, 1416, 4, 6,
1416, 18, 584, CHEVRON, TWINSHEAR, 585, X1000,
1220, 1420, 14X12, 5, 20, 1837, 37, 1524-24, #80, (B58627)24B-MED, #80-85,
24B, 24 HS ROTOR, 2415 HOG, 24 RR, 1426-I, 1-5 CUT/BLWR, 684 SPECIAL,
3250, 2815H, 28H, 1836, 1826 I, 1828-28, 1828-28B, 24H, 24T, 24X28,
87039-1 CHEVRON, #30, 30T, 56T, 4284, PELTZ, 1837-37, 8185, (50635-2),
(3KN ROTOR) 37H, 37B, 37B SPECIAL FOR P.W. PIPE, 1737-37, PELT 2 MFG, MA
INDUSTRIES, IKS PRINT, 1462, 3715, 3715H, 1462 SOLO CUP, 43, 5018, 50H,
50F, 12X24, 50F, 2050-50, 50T, 50B, PCPR750 MA IND., 2050-50 SPECIAL AMOCO
FOAM, 2050-50B, 1456, 66T,PCPR737C MA IND., AUGER FED, TANGENTIAL, LARGE
TANGENTIAL, T SERIES, 65, 1000, 1200X, 1600X, LB, S, A, B, X, C, 3200, H,
2000, CPM, 1800, 1900, CUM02015L, CUM02010R, 1012, 1215, 43C, 62B
DREHER
S34/52, S34/41VS, ES60/50, S26/26GF, S26/41GF, S34/52GF,
S34/100GF
ENGELSMANN
SHREDDER
ENTOLETER
24", 37", 12X24
FALZONI
FB6, FB10-C, FBL800, FBL400
FLINCHBAUGH
(FPI)
1437, 79, 911
FOLLCERI
100X800X600, 100X500
FOREMOST
SG-80, SE300, 56-80, 2A-1, 2A-3, 2A-4, 5C-1, 2A-2,
Y8301-63C, 1008MS, HD1, HD3, HD5, QG1010, MS10, MS20, 10X11, X7301-15,
56100, 56400, SRG810, X7301-14, SG400, SHD-5, HD5B, MS20, SK810, 6A, 6B,
HD8, HD6, HS18, MS18, SCMS18, SNS18, SG300, QG1814, SHD8, HD7, 6-B, 6-A,
1624, 3C-2, 3E-1, MS12, X7202-30, S3E-1A, 11 1/2" HS, PIPE
CUTTER, PL5431, 13 1/2" HS, DSC-14, S30, S45, HD4, S30, PG2415,
545, 230, PL2415, H04, 3030, 3048, HD2, 2H, SG500, QG1410, MS14, MS28,
HD44, 15 1/2" HS, 5CL, 5C1, 16" SHEAR, 6X8, 68BPS, 1012BL10,
BP10, 1416BP20, 1416BPO20, 1218, 12X18, 1420BP, BP30, 12X25, 250, 50TP10,
HD60, 1428, B21005024, B21005023, 1416BP15, 30TD10
GETECHA
MID RANGE CENTRAL GRANULATOR, LARGE VOLUME PARTS, HEAVY
DUTY, GRS SERIES
GLOUCESTER
GRANUTEC
66(A66-0015-2), 66(A66-0010-3), 810-AM, A810-002-3, 810,
A810-0003-2, 1012TFG, 1012HN15, A1216, TSG1624, 1616/1612, P.E.I.,
TSG1424-50, TSG1624, G1424-0228-3, TFG1212
GRUENDLER
24", 12X24
HAMILTON
45-25-7D, UP755, 60-35TD
HERBOLD
SML 20/20F31, SML30/80-S3-1, SM 45/80 -HS-2, SML
30/50-S3-2, 45/100, SMS 80/120, (10-205-203) (102-04-201), (10-204-104),
SMS 80/60
HOOVER
UNIVERSAL
HORAI
U-3027
HUSKY
48 HEAVY DUTY, SUPER 48 PRIMARY, MODEL 24
HYDROCLAIM
8X8, 812, 1218 (OEM), 1218 RBI, 1225
IMS
AS86-H, A86-SP, AG-86-KJ-SC, AG-86-6-SC, AG-86-8SC, LP86,
A-86, AG-86-6, AG86-8, A-187-SC, A-144, A-144-3., A-144-SC, A-288-SC,
AGA-120-SC A-120-SC, AUG-120-SC, A120SC, LP120SC, LP144SC, LP288SC, LP86C,
2031P, 2049, 2049 SERIES M1, M2, M3, G1, G2, G3, K3, G466, 2069, XD1,
3046, K4, G4, M4, 3040SP, GLP2086, GLH2086, GAU26, GAA16CF, GAU46,
1030LB-SPH, 1030LB, 1030CP, CPGAU26, 2173, K1710K-9, CPGAA16CF, K1085, K6,
AGLU-4173, GLS-4173, GHU4173, GHS4173, A86SPO, G566R, 285-2120, M5, XD2,
2144SPO, 12" AUGER, M10, 25P, K5, LP144-MH, 2288SPBV, G866R
L & R
LEISTRITZ
MAKU
F21
MAGUIRE
RADIAL R9, R18, SHUTTLE S-20, S-30, S-60, HEAVY DUTY 2436,
2454
McCOSH
MECCANO-PLASTICA
CS 25/40 SL
MITTS &
MERRILL
13CSD, 14CSF, 15CSH, 8X10, 10X12, 14, 1635
MOSER
KG35/42
MPG
UP735, 712, IM-75, MP-1114
NELMOR
AN67, G66M1, AN88M, AN88MS, L888M, G2436M2, AB1010M,
810VL, RG810M1, AN1010MS, GA1010M2, KB1010M, 810RG11, G810M1, G6310,
G1012M1, RG1012M1, G10-120, 1012ARG11, AG61012M1, G1012LS, G1224, AN8X8M,
GBB-1, G1424 M1-MB, G2024MB, G1448-M1, G2436M-1, G3036M-1, G1454MB,
G2054MB, G2436M-1, G3036M-1, G2436M-2, G2056, G1436MB,
G3072MB, G3048MB, G1436MB, G2036MB, G3072MB, G3048MB, G1436MB,
G2036MB, 24X36, 1448-B, G1424MB, 6X7 AUGER, G1425B, G1215M-1, G16295M-1,
G12295M-1, G1830M, G2045M-1, G1416M-1, G1220M-1, G1620M-1, G1820M-1,
RG10M-1, G1436MB, WG-600, G1424MB, G1424M-1, G1448M-1, G2024MB, G1448M-1,
G6012M1, 2030, 2045, F512, G3036MR, G3036MZ (OEM), G3036M2, G3036MZ,
3030HD, 2056, 2456MB, 1220 (SEM), SEM 22 DIS, MINI HOG, G1220MH1, 1634,
WG6000, 93072M, G1224P, G1448, 14X24, G1424MND, RL450, 3030HD, HOLD DOWN
BAR 1424, G810LS, 810RGII, G1215LS, 1215RGII, G12215M1, RG1215M1
NELMOR
PELLETIZER
G810, G5-1480, G5-1485, G1012, G10-2121, G1215, G15-1557,
G12295, AG32-1100B, G2030, G1220, G20-2290B, G1224, G18-0063B
NICKO
14x20
Pallmann
PS816, PS4-5, PS4-7 1/2, PS300/300-F2-S3, PS8-6
PAX
G12 SHRED RUBBER
POLYMER
.68, 68 SILENCER, 68 SPECIAL MODIFIED, 88, 1010A, 6438SC,
912, 912 SPECIAL, 912LL SPECIAL,
1225, 1116, 1116 (OLD) SPECIAL, 1116 (NEW) SPECIAL, 1120, 1020 SIL, 2040,
1620, 1526, 1426 LOBOY, 32X74, 32X56, 1632 SIL
PREVIERO
MU510PRT, MU508N5, MU708, MU712, PR712
PRIMOTECHNICA
R20076, SB612
PROCESS
CONTROL
1216, PC20, LODI, K0141, 1218, PC30, 4GR-AD0147, 1426, 1527
RAINVILLE
1011, 1015, 1415, 1419, 28 SLS
RAMCO (R
& A)
1012, 1012 Double Edge Rotor, 1012 Rotor, 1012 Bed Knife, 1030, C1030, 1418H, 8X10, 1424W, OEM PRINT 8X10,
B1012-R6, B1012-M17, 14X18 (LT DUTY), 14X18 & 1436 (HEAVY DUTY), 1418I, 2436, 1527, 1527 SPECIAL
RAPID
20" Dual, 912, 912C
RAPID-AMERICAN
GK20, 158, GK205, 79C, K, GK2218A, 79MS, 1012K, 1012,
GK3026, GK1000, 2442 HOG, 3-10556 (HD ROTOR), GK1000R, 600
"V", 600C, GK640, GK640 (MOD), GK600, GK625, 1224C, GK650,
GK600SK, 600 "U", GK100C, 912C, 75C, 50C, 150C, 250E, 3023KU,
75E, 1831, GK8045, 1831, 1831K, 1830KU, 1418, GK4535KU, GK300, 1824K,
6045K, GK2218, 1528L, GA2B2, MVL10, 1618RO, 35, 150, 80, 6090, 4590, 2690,
2660, 2034, 2048, 79K, 912, GK50, GK3026K
ROTOGRAN
SHREDDER K10/25
SATRIND
SHREDDER K10/25
SCHOBERG
TWINSHAFT SHREDDER ES 60/85
SPROUT
BAUER
12X15, DSF1512
SPROUT
WALDRON
PC103, PC103-1, 1524
STERLING
BP2000, BP3200, HDG, BP2400, BP2039HD, BP2056HD, TG1400
TAYLOR
STILES
G7, 012, 536, 1236, 20, 520, 411, 224, 624, 34, 536
TEMPTEK
88EM, 1010EM, 12216EM, 1420EM
TERRIER
G300/400
THORESON-McCOSH
Giant
TRIA
BM, X7, 500, 32-25/TD, g3/G2, 46-25/TD, 60-35/TD, 550, 400
TRIPLE S
24, 48, Face Cutter
VAN DORN
G200
WANNER-TECHNIK
15.13 EZ-SS
WEIMA
NZ-4S
WELDON
A1250B, A1250, JW-26A, JW260B, A-400, JW-500, AS50-1,
A-1000, JW-400
WILLIAMS
3080 NIFE HOG SHREDDER-GRANULATOR
WITTMANN
COMPACT, HEAVY DUTY, AUGER, SHREDDER
WORIC
FL816
WORTEX
JC5l, JC-5, LP330, DC10A, JC10a, LP400, JC10l, H811,
FL816, 1012, XL10, LP350, XL20, UP740D, MS-810, WD4399, MC40, WD2153,
MC32H, FL1216, FL16, 11216, MS10, UP757, UP957, HD2020, UP755, WD1610,
2020HS, HD205556, LC45, 2056, 2028, MC28, WD3445, WD2336CS, WD2336, GS20,
UP730, HS2030, UP735D, HS755D, UP750D, 6250, WD1050, HS2050, 755, 755D,
WD1938, UP75D, 1635-1, 1635-2, LP500, XC15, XL1500, UP755D, S-10
YOUNG
FL-A, KJZ-1, SHK, YK, KJZ-40, KJZ-200, KJZ/HYL-10, HJZ/HYL-50,
KJZ/HYL-100, KJZ/HYL-200, H1723, 2436
ZERGLOMAT
ZERMA
GS300/200, GS500/800W, GS300/400, ZVS GSL300/400,
GS300/200, GSL180
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